Advanced Wireless Self-Powered  24x7 Thermal Management Solution -CSTSM-WL

FEATURES
  • Self-powered Energy efficient
  • Predictive maintenance
  • Advance Analytics through Graphs & Trends
  • Excel & PDF Report features
  • Prevent Overheating & Failures with E-mail & SMS alerts *
  • Remote Monitoring through Cloud software
  • Wide ambient temperature monitoring range: -20 °C to 145 °C
  • Supports up to 50 thermal nodes with a single receiver
  • Temperature accuracy up to +/- 0.2 °C
  • Battery-less thermal nodes with energy harvesting at 20A of current for temperature monitoring
  • RS-485 Modbus port for SCADA integration
  • Front USB communication for PC/Laptop Interface
  • Over-temperature trip fault recording with date and time stamp
  • Power consumption: 6 VA

The CSTSM-WL is a comprehensive, wireless, self-powered busbar temperature monitoring system solution designed for advanced thermal management. It provides continuous temperature tracking of electrical busbars to prevent electrical distribution failures. The system operates on a unified architecture integrating four essential hardware and software elements

Sensor Nodes: Self-powered temperature trackers mounted straight onto live busbars.

Receiver Module: A central unit collecting multi-node transmissions with native communication protocols.

HMI (Human-Machine Interface): A 7-inch local touchscreen module for physical diagnostics.

Industrial IoT Gateway: An automation node linking physical sensor data directly to secure cloud software.

APPLICATION:

The system is widely deployed across critical electrical distribution infrastructure, including:

  • Switchgear Panels & Busbar Chambers: Continuous thermal tracking of live electrical joints.
  • High-Current Industrial Plants: Monitoring distribution systems handling currents up to 5000A without overheating.
  • Medium Voltage (MV) Systems: Operating safely on live and measured parts under voltage limits up to 12kV.
  • Remote Substations: Facilitating autonomous data collection via 4G/5G cellular gateways.
  • SCADA Integrated Environments: Connecting directly to existing SCADA systems through RS-485 Modbus-RTU loops.

The CSTSM-WL system provides 24/7 smart, wireless monitoring to catch overheating before it causes trouble:

  • Operational Safety: Early overheating identification prevents costly arc-flash incidents, fire hazards, and critical equipment damage.
  • Check From Any Device: Due to the built-in Industrial IoT gateway, user can track real-time temperatures on a phone, tablet, or PC via the secure cloud software dashboard
  • Local Touchscreen Display: Users can view current system health and historical trend graphs right on the panel door using the clear, 7-inch local HMI touchscreen
  • Zero Battery Maintenance: The sensors pull their own energy directly from the live electricity running through the busbars. Never have to shut down the plant just to swap out dead batteries.
  • No Messy Wire Runs: Being completely wireless means fast, clean installation without drilling or running meters of cabling through tight switchgear
  • Instantaneous Alerting: Automated email and SMS warning notifications alert personnel before hardware failure parameters are breached. The system monitors the machinery every 60 seconds. The moment a temperature goes past safe limits, it triggers immediate email and SMS alerts
  • Data Accessibility: Remote software dashboards enable to securely check structural system parameters from anywhere.
  • Predictive Maintenance: Advanced graphics, curves, and historical trends replace periodic manual inspection with real-time analytics.